1: Problems encountered by melamine
tableware manufacturers:
Difficulties in recruitment, seasonal
orders, poor working conditions, high labor intensity, and difficult employee
management.
2: automatic melamine tableware
edging machine:
1) Machine points, coarse grinding,
fine grinding, two grinding heads, automatic loading and unloading (receiving
material, receiving material)
2) Two grinding heads are finely
ground and two grinding heads are ground. The grinding head can be
automatically lifted and lowered, and the height is automatically controlled.
3: Machine and Labor Comparison:
1 machine = 1.5 workers (11 hours)
2 machines = 3 workers (11 hours)
3 machines = 4-5 workers (11 hours)
At present, the wages of edging
workers are about RMB 4000-6000/month (skilled workers)
The automatic edging machine only
needs an ordinary porter to discharge and receive materials. One person can
operate at least 3 machines. The equivalent of an ordinary porter can replace
4-5 skilled edging workers (11 hours).
Machines can be produced 24 hours a
day in two shifts. Two ordinary porters can replace 8-10 skilled edging
workers.
The average porter is about
RMB2500-3500/month, the two porters are paid RMB5000-7000/month, and the three
machines can save about RMB27000-53,000/month each month.
4: Machine cost recovery: monthly
labor cost savings RMB27000-53000/month, each year the company can earn more
RMB324000-636000
5:Advantages of automatic edge
grinding machine: simple operation, replacement of a product of different
specifications as long as 5-10 minutes, no need for skilled workers, as long as
a porter can work 24 hours, the workers stopped, the machine does not stop,
operation safety In the peak season, customers can open more machines. In the
off-season, they can open fewer machines. Enterprises can reduce expenses,
reduce production costs, and reduce the burden on enterprises.
6: Automatic edging machine technical
parameters:
Weight: 2.6TON
Volume: L3*W1.5*H2.2METER
Total power: 5KW
Electricity per hour: 0.3 kW
Working voltage: AC220V 50HZ
7: Edge size:
Maximum: 60CM
Minimum: 10CM
1:Deliver Material
Stacked
placement and manipulator auto-fetch the
material to conveyer belt,Drastically reduce the personal operation time,the
maximum quantity is 230pieces.
2:Rough Grinding
1)
Can
grind polygon products.
2)
Adjust
the grinding speed and depth according to the burr thickness
3)
5seconds
can grind one circle product as usual
4)
8seconds
can grind one special shape product as usual
3:Fine Grinding
1)
Flexible
grinding,polishing surface after rough grinding.
2)
Reducing
surface roughness,and round comers the acute angle after rough grinding.
3)
5seconds
can grind one circle product as usual.
4)
8seconds
can grind one special shape product as usual.
4:Polishing
1)
Buffing,for
polishing surface after find grinding
2)
Automatically
setting waxing time,auto alarm when no wax.
3)
5seconds
can grind one circle product as usual
5:Delivery
1)
Adjustable
design,that the size and width can be adjusted according to products.
2)
Suitable
for diameter 50mm-500mm
6:Receiving the
materials
1)
After
grinding,the manipulator collects the product and then stacking placement.
2)
The
maximum collect quantity is about 230pcs
1:The machine
grinds the burr automatically since it can judge the burr shape depends on the
shape size of the tableware
2:It is able to
adjust the grinding speed and depth according to the burr thickness
3:Rough grinder
head make of high quality carborumdum and can repeatedly grinding more than ten
thousands piece tableware products
4:Fine grinder
head adopt flexible design,polishing the rough surface and sharp angle after rough grinding,to
achieve the effect of zero burrs
5:Buffing wheel
use polishing cloth wheel,which can set the rotate speed and times depend on
customers requirements to achieve the polishing quality.
6:The position and
height of the head can be set,all the head can be used perfectly since the can
adjust the head position automatically when grinding
7:Stacked
placement for delivering and receiving material,drastically reduce the
personnel operation time.
8:The Machine can
grind such as circle,ellipse,polygon and special shape tableware